News & Features January 15, 2008, 2:58PM EST

A Hybrid Technology That Can Pay for Itself

The first economically viable, commercially-available hybrid auto technology?

Buying a hybrid is currently a pastime for early adopters and those who are prepared to pay to salve their environmental conscience . Do the return-on-investment (ROI) math and you'll realize that the fuel savings never bridge the economic rationale gap because of the higher initial cost of hybrids. That appears about to change! Ultra-capacitor-based energy storage systems have long promised a breakthrough for the automotive industry and AFS Trinity's announcement of the real world performance specs of its plug-in hybrid system is landmark. The company's patent-pending Extreme Hybrid (XH) technology employs a proprietary dual energy storage system that combines Lithium-Ion batteries and ultra capacitors with control electronics. In just completed road tests, a 2007 Saturn VUE Green Line SUV fitted with an XH drive train, exceeded 150 mpg, and improved the zero to sixty time from 12.5 seconds, to 11.6 second running in electric-only mode -- something it can do for 40 miles at a stretch. The punchline is that in hybrid mode, it runs 0-60 mph in 6.9 seconds, which is faster than a Porsche Cayenne. Whatsmore, based on driving 340 miles a week, the company's consumer payback analysis suggests the technology will pay for itself in less than four years -- this appears to be the first economically viable, commercially-available hybrid auto technology.

Plug-in hybrids offer the prospect of dramatically extending the all-electric vehicle (EV) mode of hybrid vehicles which can be recharged using grid electricity (typically overnight using discounted off-peak power) and several NAIAS announcements indicated that after years of recalcitrance, Toyota looks set to produce a plug-in, roughly at the same time as Toyota's arch rival, GM. On available info, neither appear close to the performance of the AFS Trinity system.

"Extreme Hybrids don't need high priced technology and don't require new or expensive fuels, such as hydrogen, which, according to Argonne National Labs, will cost twice as much as gasoline at the pump and require installation of an infrastructure costing half a trillion dollars. The Extreme Hybrid is not a concept," said AFS Trinity CEO Edward W. Furia, "but a practical alternative that relies on cheap electricity from America's vast existing energy infrastructure--the electric power grid." Furia also pointed to a recent U.S. DOE study that concluded sufficient excess electrical generating and transmission capacity exists today during off-peak hours in America's power grid to recharge 84% of America's light duty car, truck and SUV fleet -- 184 million vehicles -- even if they were all converted to plug-in hybrid drive trains. The Extreme Hybrid tests just completed at Michelin's Laurens Proving Grounds in South Carolina produced...more than 150 miles per gallon of gasoline based on the EPA Combined Urban/Highway Driving Cycle with 6 days per week of 40 miles per day in all electric mode and one day at 100 miles with assistance of the gas engine. Different driving patterns will produce different results...40 mile all-electric range on a single, overnight charge...Extended range of 400 miles with hybrid operation...rapid acceleration in all modes of operation, including all electric mode in which no gasoline is burned at all...highway speeds up to 87 miles per hour in either all electric or hybrid mode...Even faster acceleration and higher speeds possible in future production models should the company decide to configure them for such performance. "Keep in mind that these results were not in a small two-seater, but in a medium-size family SUV designed to support a serious supermarket run or a family's weekend recreational activities," Furia said. According to Furia, the next step for AFS Trinity is to license its breakthrough technology to carmakers who want to incorporate the XH drive train into their vehicles. "That would be our preference," said Furia. "However," he continued, "If carmakers decide not to take advantage of this offer, AFS Trinity intends to raise the funds to begin modifying existing hybrids or manufacture its own 150 mpg SUV's and, eventually, 250 mpg sedans. We believe such production models could be available for sale in three years." Furia explained, "The SUVs that we just completed that were outfitted with the XH drive train could have been any SUV made by anyone. The XH is a new generation of plug-in hybrid drive train ready to multiply the gas mileage of any SUV or any standard sedan." "In spite of growing popularity of hybrid vehicles," Furia said, "none of them have delivered gasoline savings sufficient to repay the purchase price premium of the hybrid system during the useful life of the vehicle. With the Extreme Hybrid that is about to change." Extreme Hybrid technology in commercial production is expected to cost around $8,700 more than current, gas-only SUV's. "However, if the price of gasoline is, say, $2.85 per gallon, XH gasoline cost savings could repay the purchase price premium in 3.5 years," Furia said. "The higher fuel prices go, of course, the faster the premium is repaid. At a price of $5 a gallon, which is the price already being paid in parts of the world, the premium could be repaid in less than three years and the savings would continue to grow. Tax and other incentives could accelerate this process." The technology that made these results possible came from the former space and atomic energy scientists at AFS Trinity's Livermore, California, laboratory with integration of the technology into the American SUVs made possible by respected global automotive engineering leader, Ricardo. "This has been a collaboration of rocket scientists and car guys," Furia said. "They have taken the best from aerospace and computer science as well as automotive engineering to produce in a very short time frame and largely with off-the-shelf components a working vehicle prototype in which the XH plug-in hybrid drive train has been demonstrated in a family-size SUV." Furia said, "The Extreme Hybrid drive train is an economical solution to the high cost of gasoline, the dangers of oil dependence and the environmental damage caused by too much gasoline being used to travel too few miles." "This is a time in automotive development where many promises have been made and a wait-and-see attitude has developed," Furia said. "The XH-150 is not a promise but a fact with ‘tires to kick.' The XH-150 does not require exotic or controversial fuels, it works within the present energy infrastructure, and components are available off-the-shelf at reasonable prices -- prices that will only drop lower as volume demand increases. Just as important, XH production vehicles are capable of being built now at prices many people can afford."

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