Autos July 17, 2009, 10:20AM EST

Mitsubishi, an Unlikely Electric-Vehicle Pioneer

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Mitsubishi will aim to increase the distances its EVs can be driven on a single charge to 200km, compared with the i-MiEV's range of 160km (100 miles). Another idea under consideration is to offer customers a choice of ranges when they buy the car, including cheaper models that travel shorter distances on a single charge.

Masuko also dismisses concerns about the reliability of lithium ion batteries—a relatively new technology for autos. In the Mitsubishi i-MiEV, the batteries are protected by both the car's rigid skeleton and a second anti-impact cage. Computers will control charging and continuously monitor the performance of each cell. With so many protections built into the electrics, gasoline is "far more dangerous," he says.

Way Out in Front on Electrics

At the Tokyo Motor Show this fall, Mitsubishi will show the second tenet of its electric strategy: a plug-in hybrid vehicle that, like its EVs, will use lithium ion batteries supplied by GS Yuasa, a Kyoto battery maker. Masuko is tight-lipped on what kind of performance customers can expect from the plug-in except that the system will be used in larger vehicles.

If all goes to plan, 20% of Mitsubishi sales by 2020 will come from either electric cars or hybrids. While it is difficult to make comparisons with other carmakers, that makes Mitsubishi's green plans ambitious by rivals' standards. Toyota and Honda, which account for more than 90% of global hybrid sales, are aiming for roughly 10% of sales to come from hybrids by the early 2010s.

Still, while the i-MiEV has been getting plenty of attention, particularly in Japan, industry watchers aren't convinced that the company's strategy will pay off. Analysts agree that long-suffering employees—currently stomaching pay cuts and smaller bonuses as part of cost-cutting measures—may be encouraged by the company's leadership in electric vehicles. And as Toyota has shown with its hybrids, a "green" image is hugely valuable to an automaker. Indeed, shares in Mitsubishi, which is popular with retail investors, have risen a healthy 36% this year even though analysts, wary of falling sales and Mitsubishi's also-ran status in the U.S., tend to shy away from recommending the company's stock.

Analysts' concerns are understandable. They worry that Mitsubishi's EV and plug-in hybrid plans will do little for the bottom line. Mitsubishi says it expects the business to break even once annual production reaches 30,000 in around 2013. Yet that relies on each sale receiving a substantial government subsidy, In Japan, customers buying an emissions-free i-MiEV receive about $15,000, which brings the price down from around $48,000. While increased production will cut costs, Masuko accepts that the company can't rely on subsidies indefinitely. "We must quickly find ways to reduce costs," he says.

Will Customers Bite?

Then there's the question of creating demand. For all the talk about electric cars, many customers will be put off by high prices and short driving ranges. Mitsubishi points out that the i-MiEV's 100-mile range is ample for many drivers. In Japan, for instance, 90% of weekday journeys are less than 25 miles. And, in time, the automaker hopes to bring the retail price down to around $20,000.

But that's still way more expensive than gasoline-powered cars of a similar size. For instance, the 660cc Mitsubishi i minicar—the gasoline version of the i-MiEV—has a starting price of $11,500. Other minicars, such as the $9,300 Nissan (NSANY) Pino, are even cheaper. "[An electric vehicle] may attract some customers to the company, but I don't think it makes good business sense," says Tatsuo Yoshida, an analyst at UBS (UBS) in Tokyo.

KBC's Phillips is also concerned that, while Mitsubishi's red ink looks relatively light—Toyota expects to lose $5.5 billion this year—some of the savings being made today could hurt future sales. For instance, reduced spending on marketing could weaken the company's brand image and make it harder to win sales once business begins to pick up. "If you lose your visibility, people start to lose confidence in the brand," he says. "I'm not sure it is the smart thing to do."

Rowley is a correspondent in BusinessWeek's Tokyo bureau.

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