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Supply Chain Collaboration and Visibility HAVE WE ATTAINED ANY BENEFITS? |
| Compiled by Lothair, Written by Norbridge | |
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JOHNSON, SeeBeyond: The
point is to reduce supply chain costs and inventory obsolescence! There
are suppliers and manufacturers who are now leveraging technology to
have real-time access to product demand. Many market leaders are now
utilizing eBI technology to also collaborate between organizations real
time. The ability to quickly modify demand forecasts, send out-of-stock
alerts, and send replenishment orders and shipments will dramatically
reduce supply chain costs. MARTHA, Mercer Management: If all
is rosy, why have companies like Cisco had to write off more than $2
billion of inventory? Or, why has Nike invested millions in supply chain
software that has not delivered benefits? Part of the problem is that
as companies begin to collaborate, they are really changing their business
models. What they have not done, however, is change key operating practices
that deal with the added complexity that is associated with collaboration.
Certainly supply chains have been compressed, but the margin for error
has also been dramatically reduced. To be successful, companies must
enhance visibility so that it is much more accurate, and find ways not
to exclude human intervention. The opportunities provided by collaboration
are great, but the need for enhanced visibility is even greater. CICIO, Optum: Were at the
very early stages of a new frontier. Ill give you a live example
of a client, a well-publicized $40 billion telecompany. Their customer
ordered something, expected to get it, and didnt receive it. These
are complex orders, with 150 line items and thousands of components,
sourced out to dozens of suppliers, including their own internal manufacturing
plants. The challenge was to establish the technology and the processes
that could track each order from the minute the supplier received an
order, and we tracked that order through its complex supply chain. BUTZOW, C.H. Robinson: The transportation
aspect is not yet fully visible. Thats because people try to make
this a technology play, and its really an execution play. Technology
is an enhancement to the process, not the process itself. And if you
look at where the holes are, were still dealing with realities
like the fact that there arent many Internet-enabled stations
at the back door of receiving its coming but its
not there today. We have customers with whom were
actually seeing their real-time point-of-purchase data, and then replenishing
those inventories. That gives us the ability to literally see whats
happening on an hour-by-hour basis. Nevertheless, there are transportation
departments at many companies that still dont know a product is
shipping until it is 100 feet from the back dock. Yet, the order had
been sitting there in that company for a period of three, four days.
They still need visibility to plan an order cycle. REGAN, Tranzact Technologies: If
you knew well in advance the orders that are going to be shipped, then
you could collaborate with your carriers to ensure that the lowest-cost
carrier in that particular lane was consistently used. However, what
we see happening, and this is something that NTE addresses as well as
C.H. Robinson, Ryder, and other 3PLs (third-party logistics companies),
is the fact that it shows up at the dock on Monday, and it has to be
shipped on Monday. Then the transportation department is forced to find
a carrier that has the capacity to handle it, as opposed to the lowest-cost
carrier in a particular lane. ROBERS, Cap Gemini Ernst & Young: We just completed our annual Logistics & Transportation survey of major shippers. One of the striking conclusions is the fact that many companies have just begun to climb the technology curve. For example, we asked shippers how they submit orders. Four percent submit by mail, 28 percent by fax, 30 percent by telephone, eight percent by sales rep, and only 11 percent by the Internet. There is still a tremendous opportunity in the area of B2B connections and real-time collaboration. SHEPARD. Ryder: In my experience, larger Fortune 500 companies have more trouble embracing technology change, and being technology nimble. They have so much time, money, and resources tied up in legacy or outdated technology systems that it's tough for them to embrace new technology. Thus a general axiom: the bigger the Fortune 500 company, the worse the technology and the greater the technology challenge. JUST WHAT HAVE WE LEARNED? ALVERENGA, KPMG: For the answer to that question, I'll point you to Japan. The downside to it, and this effects CPFR (collaboration, planning, forecasting and replenishment), is that when companies collaborate too much, not only do you sometimes skirt the legal issues, but you can get very comfortable with your partners. And you have to be very careful to assure that from the shareholder perspective the collaboration doesn't go a little bit too far. BUTZOW, C.H. Robinson: I'm not an auto parts manufacturer, but I would have chosen not to participate in the ten percent automatic price reduction that one manufacturer recently imposed. But there are manufacturers that are so intertwined with their customers -- what is their option? They can't just turn around and go over to another customer. And so I think collaboration can be a double-edged sword. GOLD, KPMG: And we have seen real live examples of companies that dont understand the cost metrics. There are some companies that in the future might not want to collaborate on purpose. They may take the opposite approach of what we are talking about today. There are reasons not to collaborate like
were seeing with the major retailers right now. Theyre not
going to give data on forecasts. Theyre going the opposite of
exactly what were talking about, which is something that weve
got to be ready for. KIRKEGAARD, Vizional Technologies:
Wal-Mart just shut down the free sharing of their retail
POS information. While Wal-Mart probably has the most competitive exchange
on the planet, and has used it for competitive advantage, a potential
downside could be that others realize just how valuable information
is and thus it becomes more difficult to collaborate. ROBERS, Cap Gemini Ernst & Young: Our point of view focuses on creating more adaptive supply chains based on extended enterprise visibility. Supply chain visibility allows for better control and execution. Integrating pricing actions on the demand side with the complex and ever-changing conditions of the supply chain can reduce costs, increase revenues, and make more efficient use of critical assets. |